Scooter Parts

Pages: [1]   Go Down
Print
Author Topic: New Here 2008 tank Brake light Switch keeping light on  (Read 245 times)
0 Members and 1 Guest are viewing this topic.
2008tankguy
Newbie
*

Karma: 0
Offline Offline

Posts: 3


View Profile
« on: June 11, 2009, 06:25:11 PM »

Hello im new here i just got a tank urban touring and the rear brake lever is keeping the brake light on if i wiggle and hold it to down position the light will go off is there something i can adjust i have adjusted handle pull looser and tighter but didnt seem to matter just seems like the switch has just to much pressure on it so its tripping brake light on..thanks for any help.
Logged
ScooterForumOnline
« on: June 11, 2009, 06:25:11 PM »

 Logged
Fox
Global Moderator
Scooter Forum Guru
*****

Karma: 33
Offline Offline

Posts: 2,432



View Profile
« Reply #1 on: June 11, 2009, 07:26:07 PM »

The switches for the brake lights are little plunger type switches like what turns on the light in a car or refrigerator.  When you squeeze the lever, a little plunger pops out completing a circuit. Release the lever and the plunger is pushed in.

There are four options:

1) Tighten the rear brake cable slack in hopes the extra tension will retract the lever with the required force to shut off the brake light. Don't tighten it so tight that it rubs all the time! Do it on the center stand and spin the wheel with your hand tightening the cable a half turn at a time until it gets as tight as possible without grabbing. This may or may not solve the problem but at least the brake will be properly adjusted.  Wink

2) Remove the plastic on the handlebars and the brake lever. Push the plunger in and let it pop out a few times with a screwdriver observing the brake light to see if the switch is in need of a new one. If so and you have a warranty, then try for a free replacement or just buy a new one and replace it. I can point you straight to a new one if needed later.

3) Remove the plastic and find the two wires running to that switch and unplug one of them. You will be rendering that switch useless so the light will only come on with the front switch, but everyone uses the front and rear in conjunction so it'll only matter if the scooter is inspected by the state motor vehicle dept.. You'll have to squeeze the front to start the engine too.

4) Take it to a mechanic

 The rear brake cable adjustment is done by turning the nut on the end of the brake cable. If you have a rear disc brake then there is no cable:

Cable adjuster nut:


Switches:

Rear (Drum brake)


Front(Disc brake, plunger circled)


 
« Last Edit: June 11, 2009, 09:05:01 PM by Fox » Logged

Dave
2003 Qianjiang 50 2T
ScooterForumOnline
« Reply #1 on: June 11, 2009, 07:26:07 PM »

 Logged
2008tankguy
Newbie
*

Karma: 0
Offline Offline

Posts: 3


View Profile
« Reply #2 on: June 11, 2009, 08:15:34 PM »

Thank you for help i took off plastic cover and adjusted the threaded nut that adjusts tension on the brake lever i had messed with it yesterday and it didnt help but today i really dug in and figured i was turning it wrong way yesterday when i tryed it whew  :-\thanks for info hopefully it will run with no problems for a while since its only for recreation..
Logged
ScooterForumOnline
« Reply #2 on: June 11, 2009, 08:15:34 PM »

 Logged
Pages: [1]   Go Up
Print
Jump to: